Technical Expertise
To ensure successful product manufacturing, especially for technical products, we run products through thorough DFM analysis and prototyping.
Our in house 3D printing allows us to quickly produce physical parts that assist the DFM process. 3D Printing is an accurate process where plastic, is layered horizontally layer by layer to build a 3D object. This is a versatile process that can be used to create intricate and complex shapes quickly; Offering a great solution for a variety of parts and products. Its ability to create intricate parts without the need for tooling, makes it an ideal process for customised products, technical parts and even end-use products.
Collaborative Approach
Our in-house product design support lets us collaborate closely with clients to refine part designs for maximum injection moulding efficiency. Every tool we develop is tailored to fit specific production needs, enhancing quality and consistency for each project across various industries.
We pride ourselves in our innovative and collaborative approach to manufacturing our clients’ products. We prioritise clear communication and proactive project management, ensuring on time delivery and the highest quality standards.
Whether you need a plastic injection moulder or a 3D printer to print a one-off item or several, we could be the partner for you.
Product Design & Prototyping
We pride ourselves on offering a comprehensive, end-to-end injection moulding service tailored to the unique demands of each industry we serve. We manage every aspect of the process, from initial design review, in depth DFM analysis and mould tooling through to production and post-moulding services. Our in-house capabilities allow us to oversee every stage with thorough quality control, ensuring each part meets our high standards for precision and consistency.
Our product design for manufacture services include our expert design review and DFM analysis to ensure optimised manufacturing and efficiency. Once your product has been designed for manufacture we offer prototyping to enable you to fully test your components before investing in your tooling.
We are a multi-skilled team of experts who offer clients a diverse service all under one roof including 3D printing. 3D printing is a great way to produce very low volume parts and products or for rapid prototyping and testing. We offer our in-house 3D printing services to both our plastic injection moulding clients and individuals looking to 3D print one off items.
We will often 3D print prototype parts to assist validation of the design intent, test assemblies, and confirm overall feasibility before any tooling investment is made. This reduces risk, shortens development timelines, and avoids costly changes later in the process.
Not only is 3D printing a rapid and accurate way of testing end products, it is particularly useful and cost-effective when it comes to creating single products. Our 3D printing services are ideal for individuals and businesses looking for a 3D printer that can quickly prototype designs as well as low volume production.
Speedy and Reliable 3D Printing Solutions
At Amtek Plastics, 3D printing is often the first step in a customer’s journey with us. By producing physical prototypes early, we help bring designs off the screen and into your hands, making it far easier to evaluate form, fit, and function at the very start of a project.
Having in-house 3D printing capability allows us to support meaningful Design for Manufacture discussions from day one. Reviewing a printed part alongside CAD & DFM Analysis enables clearer conversations around geometry, tolerances, wall thickness, assembly, and moulding considerations. This hands-on approach helps identify potential issues early and ensures designs are optimised before progressing further.
Our 3D printed prototypes are commonly used to validate design intent, test assemblies, and confirm overall feasibility before any tooling investment is made. This reduces risk, shortens development timelines, and avoids costly changes later in the process.
From initial design support and DFM, through 3D printed prototyping, to mass production tooling and injection moulding, our services are fully connected. This end-to-end approach means customers benefit from continuity, practical manufacturing insight, and a smoother transition from concept to production
Material Selection
If you are looking to use our 3D printing services we can use a range of materials including: PLA, ABS, PETG, PA-CF, PLA-CF, PET, ASA and PPA-CF to suit the final object’s requirements. For example, you may need the end product to have rubber-like qualities or a very rigid structure – we have a material to fit. We can offer tailored solutions for each application.
Although some waste is created during the 3D printing process, the waste we produce is recycled.
Reliable, Repeatable Results Every Time
The precision of the ultrasonic vibrations ensures that the heat generated is localized to the weld area, preventing damage to surrounding materials and delivering a strong, consistent bond. The result is a clean, high-strength joint that enhances the integrity of the final product, making it ideal for applications where strength and appearance are both critical. Whether for high-volume production or specialized, intricate parts, our ultrasonic welding ensures reliable, repeatable results every time, meeting your highest standards for performance and quality.
Complex Geometries
Ultrasonic welding excels in joining parts with complex geometries or parts made from thin materials. For components that require precise bonding in areas that are difficult to access or for parts that are too delicate to handle traditional welding methods, ultrasonic welding provides an ideal solution. Its ability to work with complex shapes and fragile components without compromising structural integrity makes it a versatile choice across a range of industries
Options, Without Compromise
Our offline ultrasonic welding process mirrors the precision and reliability of our inline welding offering but is carried out in a dedicated area within our secondary operations department. The tooling is often configured for smaller batches or parts with unique geometries that require manual adjustments and close monitoring. This flexibility ensures that even the most complex parts can be welded with the same accuracy and strength as those processed in high-volume inline production.
Extensive Expertise
Bringing our expertise and advanced technology to every project, we aim to exceed our client’s expectations every time. Whether you require the creation of a complex part or simple product, we could be the partner for you.
Cost Effective Prototyping
With fast cycle times ranging from minutes to hours long, 3D printing lends itself well to proving concepts, rapid prototyping and the creation of customised products. This rapid processing, which doesn’t require any tooling, not only enhances production efficiency but also reduces labour and material costs, offering a cost-effective solution for businesses.
Working Together
We work closely with our clients to ensure a high level of customer satisfaction and communication throughout the entire design and manufacturing process. We aim to provide the best service and exceed expectations for our clients every time. We are dedicated to your success, from the initial design to the production, you will receive dedicated support from our team at every stage.
Optimising Design
The component design is a critical factor in the success of prototyping, 3D printing and plastic injection moulding. Our in-house team will carefully examine the design to ensure that factors such as part geometry and material selection are optimised for effective manufacturing. If adjustments or recommendations are needed to enhance the performance, we provide expert guidance to ensure the process is both efficient and reliable, leading to high-quality, durable products.
"Amtek supported us right from the concept stage by producing 3D printed prototypes that enabled rapid design validation. This early testing helped us refine the design and significantly reduced risk before tooling was released"
"Amtek helped us turn initial design ideas into physical prototypes very quickly"
"Their technical input was particularly valuable and helped us optimise our designs before committing to tooling"
"Amtek's 3D printing service has been a real asset to our development process"
Mould Tool Manufacture
The mould tool manufacturing process is overseen by our dedicated teams to guarantee that it meets the precise requirements of each project.
From the injection moulding tool design phase through to tooling production, every step is carefully managed to ensure that the project remains on schedule and within the established budget.
We understand the importance of transparency and communication, which is why we keep our customers informed about the progress at every stage. This includes detailed updates and access to the complete schedule for the tool's build, trialling, and validation phases.
By providing this level of insight and involvement, we ensure that our customers are confident and satisfied with the injection mould tooling process, knowing that their specific needs and expectations are being met at every turn.
Tool Trial And Validation
Mould tooling is the creation of bespoke moulds that produce the parts in plastic injection moulding. The moulds consist of both moving and fixed platens which are clamped together at the beginning of the process. Molten plastic is then fed into the clamped mould at a very high pressure. Air is then pumped into the mould to ensure the plastic is uniformly covering the entire mould cavity. The plastic is then cooled and hardened within the mould before the platens release and the mould tool opens. This is a very rapid process.
Typically, these injection moulding moulds would be constructed from hardened steel due to steel’s strength and hard-wearing properties. The choice of injection mould material depends on the mass production volume. For example, steel moulds are more expensive to construct but they have a longer lifespan which offsets the initial mould tooling costs, therefore, hardened steel moulds are suitable for higher injection moulding production volumes. At Amtek we tend to steer clear of aluminium moulds as we are set up for quality high volume manufacturing.
UK Mould Tool Trial
We will work closely with you throughout the process, from initial design consultations to final injection mould tooling production. Here at Amtek we utilize UK, European and Chinese mould tooling manufacturers, ensuring flexibility and cost-effectiveness for your project.
Initial Production
While injection mould tooling can be a significant investment for businesses, our expertise and efficiency in injection mould tool design and manufacturing can help optimize production processes and minimize waste, ultimately saving clients time and money. This allows us to continue to offer competitive pricing and cost-effective solutions.
Support & Maintenance
You will be supported throughout the tooling process from initial injection mould tool design to production and beyond with tailormade scheduling, regular updates and a dedicated project team. You can be rest assured that you are working with a business who is committed to your success.
